Running a mail house isn’t easy. There are so many tasks—stacking sheets, sorting, folding, labeling, and getting mail out on time. Doing all of this manually takes hours and increases the chances of mistakes. That’s where mail house automation machinery comes in. With the right tools, your workflow becomes faster, smoother, and more efficient.
Machines like friction feeders and conveyors help keep every piece of mail moving correctly, reduce errors, and free your team to focus on the important parts of running a busy mail operation. Here’s a closer look at how it works.
How Friction Feeders Help
The idea behind a friction feeder is simple. It separates items from a stack and feeds them into your mail line consistently. This reduces human errors and keeps production moving at a steady pace. Friction feeders can handle thin flyers, thick cards, folded brochures, and more. They are very flexible.
Barnhart’s CueFeed comes in two versions. The On-Demand Feeder works whenever the machine needs a sheet. It is ideal for collators, binders, shrink wrappers, or poly baggers. On the other hand, the Continuous Feeder feeds sheets nonstop. It is perfect for high-speed printing, folding, or tabbing. Both types work well with other equipment in your mail house, such as conveyors or counters.
Working with Conveyors
Friction feeders work best when paired with conveyors. Barnhart offers options like the CueStraight Conveyor and CueRightAngle Conveyor. These conveyors carry your sheets smoothly from one machine to another. They prevent jams and reduce handling errors.
With a friction feeder and a conveyor together, your line becomes automated. Sheets are picked, separated, and moved efficiently. Your team can focus on other important tasks instead of feeding sheets by hand. This combination makes operations faster and less stressful.
Benefits of Using Friction Feeders in Mail Houses
Running a mail house can be hectic. Stacks of letters, flyers, and brochures need sorting, folding, and labeling. Doing this manually slows everything down and increases the chances of mistakes.
That’s why many mail houses buy sheets Friction Feeder. It picks and feeds each sheet accurately, one at a time. Combined with a conveyor, it creates a smooth, automated workflow, reducing errors and keeping production moving efficiently.
Here’s why mail houses rely on this tool:
- Faster Production – Automated feeding keeps your line moving continuously, helping you process larger volumes of mail in less time.
- Better Accuracy – Each sheet is separated and fed precisely, reducing jams and misfeeds that slow down your workflow.
- Lower Labor Needs – Staff spend less time on repetitive manual feeding and can focus on other important tasks in the mail house.
- Flexible Handling – Handles a variety of sheet sizes and materials, from thin flyers to thick brochures, without adjustments.
- Easy Integration – Works seamlessly with conveyors, collators, folding machines, and other equipment to create a fully automated line.
Adding a friction feeder can make your mail house more efficient, reduce stress, and ensure on-time deliveries every day.
Simple Automation for Any Mail House
Getting started with automation is easier than it seems. Barnhart Equipment allows you to set up feeders and conveyors based on your needs. You can start small with one feeder and one conveyor, then expand as your workload grows.
Automation is no longer just for large mail houses. Even smaller operations can benefit. Adding the right mail house automation machinery simplifies your workflow, saves time, and reduces stress. A friction feeder combined with a conveyor is one of the easiest ways to start.
Why Choose Barnhart Equipment for Your Mail House
Mail houses run smoother with Barnhart’s reliable automation solutions. The CueFeed Friction Feeders handle every sheet perfectly, while CueStraight and Right Angle Conveyors keep items moving without stops. Built to last and easy to expand, these machines save time and reduce stress.
Don’t let manual feeding slow you down—upgrade your workflow with Barnhart Equipment & Engineering today and watch your mail operations transform.
Top Questions, Answered
Q: How does mail house automation machinery improve workflow?
A: Automation machinery, like friction feeders and conveyors, streamlines mail processing. It increases speed, reduces mistakes, and allows staff to focus on other tasks, improving overall efficiency.
Q: Can Barnhart’s CueFeed Friction Feeder handle different sheet sizes?
A: Yes. The CueFeed Friction Feeder can manage thin flyers, thick cards, and folded brochures, making it versatile for various mail house needs.
Q: Can friction feeders work with conveyors in a mail house?
A: Absolutely. Pairing a friction feeder with a CueStraight or Right Angle Conveyor creates a smooth automated workflow, keeping mail pieces moving efficiently from start to finish.
Q: Are Barnhart products suitable for high-volume mail houses?
A: Yes. Barnhart Equipment is built for heavy-duty use, allowing high-volume mail houses to process more mail with fewer errors and less stress.
Q: Can mail house automation machinery reduce labor costs?
A: Yes. With automated feeders and conveyors, staff spend less time on repetitive tasks, allowing them to focus on more valuable work.