Have you ever wondered how a compact conveyor could actually save your plant tens of thousands of dollars over time? In high mix production, where products change formats frequently, even a small pause can cost big. A small right angle conveyor isn’t just a space-saver—it’s a precision tool that transforms how your workflow moves, reduces stoppages, and directly impacts your bottom line.
Why Quick Changeovers Matter More Than You Think?
When switching between products, time is money. Every minute spent adjusting equipment adds up. Here’s where small right angle conveyors shine: they’re designed for fast adaptation, letting operators make quick changeovers without compromising alignment or speed. Reduced setup time means more production hours, fewer delays, and most importantly, a noticeable drop in labor costs. Imagine cutting an hour-long changeover down to 10 minutes—what would that mean for your output?
Reducing Scrap Isn’t Just Good for the Environment
Scrap is invisible money leaking from your line. Misaligned conveyors or inconsistent transfers can cause jams, tears, or misfeeds, especially in high mix environments. These compact systems maintain precise product orientation, meaning fewer defective items, less waste, and lower material costs. For instance, pairing a pile feed with multi-shaft slitters with a small right angle conveyor ensures products flow seamlessly from one process to the next, slashing errors that would otherwise cost thousands over a year.
Fewer Stoppages: More Production, Less Stress
Frequent stoppages are the silent killers of efficiency. Every pause interrupts rhythm, forces recalibration, and can trigger cascading delays downstream. With these conveyors, you keep the line moving consistently. Less downtime translates directly into higher throughput. And here’s a thought: what if you could predict the point where stoppages occur before they actually happen? That’s the kind of insight automation-driven systems offer—and it’s closer than you think.
Hidden Labor Savings You Didn’t Account For
Operators often spend extra hours maneuvering products around tight corners or awkward angles. Installing small right angle conveyors eliminates manual handling in tight spaces. It’s not just about speed—it’s about safety and consistency. Over time, the reduction in repetitive strain injuries and the need for overtime pay compounds into substantial financial savings. And the bonus? Your operators can focus on higher-value tasks, driving innovation rather than firefighting daily production issues.
Long-Term Performance: Reliability Pays
You’re not just investing in a conveyor; you’re investing in consistency. High-quality designs are engineered for durability, even in lines switching product formats constantly. Barnhart Engineering makes it a point to match all the standards that are expected of them and cater to all your requirements, ensuring reliability and longevity. Fewer mechanical failures mean fewer repairs, less downtime, and a predictable cost structure. Imagine knowing your system will handle the next production shift without a hiccup—that peace of mind is priceless.
Is Your Line Leaving Money on the Table?
Many manufacturers underestimate the hidden costs of inefficient transfer systems. Small changes, like installing a small right angle conveyor, quickly show cumulative savings: reduced scrap, minimized stoppages, faster changeovers, and less labor strain. The impact is subtle at first but compounds significantly over months. And here’s the twist: those savings aren’t just financial—they improve customer satisfaction, reduce lead times, and strengthen your competitive edge.
FAQs
1. How does a small right angle conveyor improve high mix production?
It allows quick product reorientation, reduces stoppages, and minimizes manual handling, enhancing throughput and overall line efficiency.
2. Can these conveyors handle delicate materials?
Yes, they are designed for precise transfers, protecting sensitive products from jams, tears, or misfeeds.
3. Do they integrate with existing lines easily?
Absolutely. Custom designs ensure seamless integration with existing feeders, slitters, and finishing equipment.
4. Are the cost savings immediate or long-term?
Both. Quick changeovers and reduced scrap offer immediate gains, while durability and reliability compound long-term savings.
5. Who should consider installing these conveyors?
Commercial printing, packaging, mail-houses, fulfillment centers, and manufacturers needing automation for high mix workflows benefit the most.
