“Efficiency is doing things right; effectiveness is doing the right things.” This idea fits perfectly when choosing the right conveyor system for a printing setup. In the fast-moving printing industry, equipment choices shape speed, accuracy, and long-term savings. Among the many decisions, selecting between Straight Conveyors and Right Angle Conveyors can impact workflow more than many owners expect. For small print shops and large commercial presses alike, understanding how each conveyor fits your needs is critical to staying productive. Choosing the right conveyor is as important as investing in Small Business Printing Equipment that keeps every job running smoothly.
Understanding Straight Conveyors
Straight conveyors are the simplest and most widely used option in the printing world. They move materials along a direct path from one station to another. Their clean design makes them easy to install and maintain. For printers handling high-volume projects, the consistent forward motion of a straight conveyor reduces chances of misalignment.
A Straight Conveyor allows paper stacks to glide smoothly from the press to the cutting or folding station. This setup supports fast turnaround without the need for complex angles or multiple transfer points. Fewer moving parts also mean fewer maintenance calls and lower repair costs over time.
The Role of Right Angle Conveyors
Right angle conveyors add flexibility to a printing line. Instead of moving in a single direction, they transfer items at a 90-degree turn. This feature is valuable when space is tight or when materials need to change direction for additional processing.
For example, a print business with a U-shaped layout might need equipment that can redirect products from one side of the room to another without manual handling. A Right Angle Conveyor allows printed sheets or boxes to shift direction automatically, reducing the need for staff to lift and carry stacks. This not only saves time but also lowers the risk of workplace injuries.
Space and Layout Considerations
Floor space is often limited in printing facilities, especially for small or mid-sized operations. Straight conveyors require long, open pathways, which might not always fit within a compact setup. Right angle conveyors, on the other hand, let businesses design a more creative workflow by turning products around corners or creating L-shaped paths.
Barnhart Engineering helps print businesses plan layouts that maximize every square foot. By evaluating room size, existing equipment, and future expansion plans, they can recommend a conveyor system that keeps production flowing without wasting space.
Speed and Output Efficiency
Speed is a critical factor for any print business. Straight conveyors usually allow faster continuous movement because products stay on a single track. This makes them ideal for high-speed printing operations where time equals revenue. Right angle conveyors, while slightly slower due to the turning process, shine when complex routing is required.
For example, a company printing custom packaging might need to split orders into different finishing areas. Right angle conveyors can redirect materials to different sections without stopping the line, creating a smarter workflow despite slightly slower speeds.
Cost Comparison
Cost plays a huge role in every equipment decision. Straight conveyors typically have a lower upfront price because of their simpler design and fewer components. They are easier to install and maintain, which can reduce long-term expenses. Right angle conveyors may cost more due to their additional mechanics and sensors, but they often pay off in facilities where space efficiency and product routing outweigh the initial price.
Barnhart Engineering: Building Reliable Printing Solutions
Choosing the right conveyor is easier with expert guidance. Barnhart Engineering specializes in designing and supplying advanced printing equipment for businesses of all sizes. Our team works closely with clients to understand production needs, floor plans, and budget limits before recommending the best system.
From Straight Conveyors and Right Angle Conveyors to feeders, stackers, and high-quality Small Business Printing Equipment, Barnhart Engineering ensures every machine delivers dependable performance. Our focus on durability, smart engineering, and customer support sets them apart in the printing equipment industry.
Ready to upgrade your print business? Visit Barnhart Equipment today to explore reliable conveyor systems and request a personalized consultation.
In Closing: Choose Efficiency, Choose Growth
The choice between Straight Conveyors and Right Angle Conveyors depends on your space, speed requirements, and production goals. Straight conveyors are ideal for fast, direct transfers, while right angle conveyors provide flexibility for complex layouts. Both systems, when paired with Barnhart Engineering’s expert planning, can transform your print operation into a more efficient workspace.
For businesses looking to expand, Barnhart also offers advanced counting technology, including a High Speed Counting Machine, to handle large volumes with unmatched accuracy. From planning to installation, Our solutions help print shops stay competitive and ready for growth.
FAQs
What is the main difference between straight and right angle conveyors?
Straight conveyors move products in a direct path, while right angle conveyors transfer them at a 90-degree turn.
Which conveyor is faster for printing operations?
Straight conveyors are typically faster because they allow continuous forward motion without stops or turns.
How can Barnhart Engineering help small businesses?
Barnhart provides tailored solutions, including layout planning, installation, and maintenance for Small Business Printing Equipment.
Are right angle conveyors worth the extra cost?
Yes, for facilities with limited space or complex routing needs, right angle conveyors can improve workflow and reduce manual handling.
Can conveyors be combined in a single printing line?
Absolutely. Many businesses use a mix of straight and right angle conveyors to balance speed and flexibility.